Sunday, October 25, 2009

Making Zin in Sonoma!

My friend invited us up to make wine with her and her family. Her dad and his friend make wine together. They live in Sonoma county, in Healdsburg. My friend grew up there her whole life and I think they are so lucky to live in the heart of the beautiful wine country! It is especially gorgeous up there this time of the year...when the trees and vineyards are all the color of fire. Tons of reds, oranges and yellows. Super cool. They sell most of their grapes to Napa wineries, Clos du Bois is the main buyer, but some of the grapes they save for themselves to make their own wine and bottle for themselves. Seriously, is that the best way to retire or what?

We, of course, couldn't turn down a trip to the wine country and a chance to see the magic! After testing the sugar content of the grapes, her dad confirmed Saturday was a go. They had a crew out to pick all the grapes off the vines and then they stuck them all through a de-stemer. It's this machine that takes the first pass at sifting through the grapes and removing the debris and stems. Then, they had put the grapes in this huge plastic container (like almost as tall as me and big) and added an enzyme to the tub to make the skins super soft and it also started to start the fermentation process. At the point we arrived the grapes were mush, with most of the skins dissolved. Alcohol was already present as the fermentation process had begun.

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the men learning how the operate the press...it wasn't a "stomp" like I love Lucy =)

Our job was as follows: take buckets full of the grape mush to the wine press, fill to the top, crank the press down and out flows the juice! Fast! We were running all over the place. At that point, two of us manned the bottom of the press and using strainers, strained the juice as it flowed into the ice chest. The ice chest was hooked up to a pump that pumped the juice right into these huge stainless steel tanks. Here the juice will go through malactic acid fermenting and turn into yummy Zin! The bottling process happens next, after they have tasted and tested the wine over several months to get it just right. (That's the next project we'll get to help out on.)

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Julie & me managing the straining process

We got our system down and were all running around making sure we captured every last drop of juice that was flowing out of the press. It comes out pretty fast as they really cranked the press down tight. We had to be quick on our toes and organized to make sure we strained everything going in the chest. The mush was a little extra "mushier" than they had planned and as we cranked down the press, sometimes, random chunks of grapes would come flying out of the top or side of the press.

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all the debris leftover in the press...grape skins, stems, clumps of seeds, etc.

It ended up getting Julie & me pretty good one time. It got me right in the face and was all in my hair and eyes. I quickly ran off to rinse my face because even though purple stained hands might be ok for work on Monday, a purple streaked face wouldn't be so cool. I found chunks inside my ears! We were completely covered with purple chunks by the time we were done. Luckily, Julie told us to wear all black or something that could get stained. We sported our "bank robber" outfits and were fine.

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Julie & me getting every last drip of wine pumped out of the ice chest into the tanks

Brian & Karl were working hard, lifting empty barrels and moving big things around. It was really fun seeing the magical process of turning grapes into wine. Definitely made me appreciate all the work and time that goes into it. Of course, the big vineyards have major equipment for this process and probably aren't using Bed, Bath and Beyond strainers to strain the juice, but our homeade version worked out well!

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The Sinclair's beautiful ranch and vineyard. Just some of their vines pictured here.

Her parents and their friends rewarded us at the end of the 4 hour session with a bbq in the middle of the vineyard. We were surrounded by huge, full vines, mountains and Mike's garden of all kinds of crops, on an absolutely perfect fall day. We drank their award winning Sauvagnion Blanc that recently won a Gold medal for best of class, as chowed down on BBQ. It was a great day! Later, he let me pick golden delicious apples from his apple tree since they had so many they wouldn't even get to them all. He had all kinds of crops- cabbage, pears, beans, tomatoes, artichokes, squash and even pumpkins. I chose two to take home for the front porch.

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Now, for the fun part--all the cleaning after we were done!

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did you know this is what artichokes looked like after they pass the point of picking? So cool!

At the end of the day, after cleaning every piece of equipment, bucket and tool, Julie's dad was very generous and gave us a case of their Zin we had sampled at lunch. Heck yeah! We'll work for wine anytime! Ah, the wine country. A perfect place to retire some day I think. And visit often in the meantime ;)